中频感应加热设备的设计VIP免费

摘要感应加热电源具有加热效率高，速度快，可控性好，易于实现高温和局部加热，易于实现机械化和自动化等优点，目前已在金属熔炼、工件透热、淬火、焊接、铸造、弯管、表面热处理等行业得到了广泛的应用。本设计研究了中频感应加热及其相关技术的发展、现状和趋势，并在较全面的论述基础上，对2.5kHz/250kW可控硅中频感应加热电源的整流电路以及控制电路进行了设计。本文设计的电源电路可用于大型机械热加工设备的感应加热电源。整流电路采用三相桥式全控整流电路，其电路结构简单，使电源易于推广；控制策略选用双闭环反馈控制系统，改善了信号迟滞的缺点，为以后研制大功率、超音频的感应加热电源打下了基础。关键词：可控硅中频电源；感应加热；逆变；保护电路DesignofInductionheatingpowerofmediumfrequencyAbstractInductionheatingpowerisequippedwithlotsofadvantagessuchashighheatingefficiency,fastspeed,goodcontrollability,whichispronetomakeheatingofhighandpartialtemperature，andrealizemechanizationandautomation.Atpresentmetalmelting,workpieceheatpenetration,quenching,welding,casting,elbowpiece,surfaceheatingprocessinghasbeenwidelyapplied.Inductionheatingofmediumfrequencyanddevelopment,currentsituation,andtendencyrelatedtechnologyhasbeenstudied，andhavemadequitecomprehensiveandintheprofoundelaborationfoundation,thisarticlehascarriedonthedesigntomaincircuitandtheinversioncontrolofthe2.5kHz/250kWsilicon-controlledrectifierintermediatefrequencyinductionheatingpower.Thisdesignisusedforbigfacilityofmechanicalheatingprocessing.Structureofrectificationcircuitiseasy,whichmakespowerpopularizedeasily.Three-phasebridgerectificationcircuitisusedinRectificationcircuit.Rectificationcircuitusesfeedbackcontroloftwoclosedloop,improvingthedisadvantages.Thefoundationforinventinginductionheatingpowerofbigpowerandsuperaudioismade.Keywords：ControllablesiliconmediumpowerInductionheatingInverterProtectcircuit目录1.绪论........................................................................11.1感应加热电源的特点和应用..................................................11.2感应加热电源的发展阶段....................................................11.3感应加热电源发展的主要因素................................................21.4感应加热电源的发展趋势....................................................22.感应加热电源................................................................32.1基本工作原理..............................................................32.2基本结构..................................................................43.整流电路设计................................................................53.1整流电路的分类............................................................53.2整流电路的选择............................................................53.3三相桥式全控整流电路......................................................63.4整流电路的参数设计........................................................84.控制电路设计................................................................94.1控制电路系统的概述........................................................94.2控制电路的结构与原理......................................................94.3控制电路的作用...........................................................114.4控制策略.................................................................114.52.5kHz/250kW感应加热电源控制电路结构....................................144.6控制触发回路频率跟踪调节.................................................154....