目录Contents第一部分生产概况……………………………………………………………………2SectiononeGeneraldescriptionoftheproductionline一、生产工艺流程图……………………………………………………………………2Processflowdiagram二、工艺平面布置示意图………………………………………………………………2Layoutsketch三、原料规格及执行标准………………………………………………………………2Specificationofmaterialanditscriteria四、试生产说明…………………………………………………………………………3Starting-upillustration第二部分设备的主要技术性能………………………………………………………5SectiontwoMaintechnicalcharacteristicsoftheequipments一、钢管前处理段………………………………………………………………………4Pre-treatmentofsteelpipes二、烘干炉………………………………………………………………………………5Dryingoven三、入料辊道……………………………………………………………………………6Feedingrollers四、镀锌炉………………………………………………………………………………6Galvanizingfurnace五、镀锌锅………………………………………………………………………………8Galvanizingvat六、浸锌机构……………………………………………………………………………8Dippingunit七、拨料机构……………………………………………………………………………8Kickoutunit八、提升机构……………………………………………………………………………8Liftingunit九、磁力辊………………………………………………………………………………8Magneticroller十、外吹…………………………………………………………………………………8Externalblowing十一、磁力辊升降机构…………………………………………………………………9Elevationdeviceofmagneticroller十二、曳出辊道…………………………………………………………………………9Pullingoutroller十三、猫头叉横移机构…………………………………………………………………9Fork-shapedtransversemovingdevice十四、内吹和升降机构…………………………………………………………………9Internalblowingandelevationdevice十五、冷却水槽…………………………………………………………………………9Coolingwatertank十六、检查台架…………………………………………………………………………10Checktable十七、钝化辊道…………………………………………………………………………10Passivationroller十八、钝化喷淋站………………………………………………………………………10Sprayingstationforpassivation十九、烘干台架…………………………………………………………………………10Dryingtable二十、打印辊道…………………………………………………………………………10Stamproller二一、打印机……………………………………………………………………………10Stampmachine二二、六角打包设备……………………………………………………………………10Packagingtools二三、除尘器……………………………………………………………………………10Cleaner二四、电器设备…………………………………………………………………………10Electricaldevice第三部分镀锌车间技术操作规程……………………………………………………11SectionthreeOperatinginstructionofgalvanizingworkshop一、目的…………………………………………………………………………………11Purposes二、使用范围……………………………………………………………………………11Applyingscope三、工作程序……………………………………………………………………………11Workingprocedures3.1、酸洗工序…………………………………………………………………………11Acidcleaning3.2、火炕工序…………………………………………………………………………11Heating3.3、锌锅工序………………………………………………………...