塞拉尼斯(南京)乙酰基中间体有限公司工业乙醇项目CelaneseChinaFastProject文件类型文件页数版次修订说明受控编号GH671版首次设备安装方案Equipmentinstallationplan02012年8月7日版次Edition日期Date编制Formation审核examine批准approval中国化学工程第十三建设有限公司The13thconstructioncompanyofCNCEC-1-塞拉尼斯(南京)乙酰基中间体有限公司工业乙醇项目CelaneseChinaFastProject目录SB.1.1概述OVERVIEW......................................................3SB.1.2编制依据BASIS................................................5SB.1.3设备安装准备工作EQUIPMENTINSTALLATIONPREPARATION.....................6SB.1.3.1技术准备工作Techniquepreparationwork................................................7SB.1.3.2基础验收Baseacceptance...........................................................................9SB.1.3.3设备卸车Unloadequipment.........................................................................10SB.1.3.4开箱验收OPI....................................................................................................12SB.1.3.5设备就位安排Equipmentarrangement........................................................13SB.1.4静设备安装STATICEQUIPMENTINSTALLATION..............................14SB.1.4.1一般安装施工程序Processflowforinstallation..................................14SB.1.4.2一般安装要求Generalinstallationrequirements................................15SB.1.4.3塔、容器类静止设备安装示意图...................................................................18SB.1.4.4换热器安装Heatexchangerinstallation................................................19SB.1.5泵类设备安装PUMPINSTALLATIONOFEQUIPMENT.............................39SB.1.5.1泵类设备安装施工工序Pumpequipmentinstallationconstructionprocess...........SB.1.5.2基础处理Foundationtreatment..................................................................SB.1.5.3泵设备找平Equipmentlevelingrequirements........................................SB.1.5.4设备灌浆Equipmentgrouting.....................................................................SB.1.5.5拆检Overhauling............................................................................................41SB.1.5.6管道应力检查Pipestressinspection......................................................41SB.1.5.7最终对中Finalcentring..............................................................................42SB.1.5.8泵类设备的防护Pumpequipment'sprotection........................................42SB.1.5.9试运行Commissioning....................................................................................43SB.1.6质量管理QUALITYMANAGEMENT.........................................51SB.1.6.1质量保证体系qualityguaranteesystem.................................................51SB.1.6.2质量保证措施Qualityguaranteemeasures.............................................52SB.1.6.3动设备安装质量控制计划(ITP).....................................................................54SB.1.6.4静设备安装质量控制计划(ITP).................................................................58SB.1.6.5起重吊装质量控制计划(ITP).........................................................................61SB.1.7安全管理SAFETYMANAGEMENT..........................................63SB.1.7.1安全保证体系Safetyguaranteesystem...................................................63SB.1.7.2安全保证措施计划SafetynteeguarranteeMeasures............