ToyotaLeanProductionManualChineseEnglishbili•OverviewofToyotaLeanProduction•ToyotaProductionSystem•Toyota'sSupplyChainManagement•Toyota'sQualityManagement•Toyota'sSixSigmaManagement•Toyota'sGlobalizationStrategycontents目录01OverviewofToyotaLeanProductionVSToyota'sdefinitionofleanproduction:Leanproductionisaproductionmethodthatiscustomer-orientedandimprovesefficiencyandefficiencybyeliminatingwaste,continuouslyimproving,andoptimizingprocesses.Toyota'sleanproductionaimstoachievelow-cost,high-quality,efficient,andhighlyflexibleproductiontomeetcustomerneedsandmaintainacompetitiveadvantage.ThedefinitionofToyota'sleanproductionValueorientationMakingcustomervalueneedsthecoreofproduction,eliminatingnonvalue-addedlinksandactivities.ContinuousimprovementContinuouslyseekingopportunitiesforimprovement,improvingefficiencyandqualitythroughcontinuousoptimizationandimprovementoftheproductionprocess.TeamworkEmphasizecrossdepartmentalandcrossfunctionalteamworktojointlysolveproblemsanddriveimprovement.FlowandbalanceByoptimizingtheproductionprocess,smoothflowandbalancebetweenvariousprocessesareachieved,reducingwaitingandwaste.ThecoreprinciplesofToyota'sleanproductionOriginandDevelopmentToyota'sleanproductionoriginatedinthelate1940s,whenJapan'spost-wareconomicrecoveryledToyotatoexplorenewproductionmethodstoimproveefficiencyandreducecosts.Afteryearsofpracticeandimprovement,Toyotahasgraduallyformedaleanproductionsystemwith"justintimeproduction"and"automation"asitscore.TheimpactonglobalmanufacturingToyota'sleanproductionapproachhashadaprofoundimpactontheglobalmanufacturingindustry.ManycompaniesarelearningandborrowingfromToyota'sproductionmethodstoimprovetheircompetitiveness.Leanproductionhasgraduallybecomeaglobalproductionmethodandmanagementphilosophy,widelyappliedinmultiplefieldssuchasmanufacturingandserviceindustries.TheHistoryandDevelopmentofToyotaLeanProduction02ToyotaProductionSystemJustInTime•JustInTime(JIT)isaproductionstrategythataimstominimizewasteandmaximizeefficiencybyonlyproducinggoodsandservicesexactlywhenneeded•JITemphasizestheimportanceofbalancingsupplyanddemand,reducinginventory,andachievingasmoothflowofmaterialsandinformationthroughtheproductionprocess•Itrequiresclosecooperationandsynchronizationamongalldepartmentsandsupplierstoensurethattherightmaterialsarereceivedattherighttime,andthatproductionisadjustedinrealtimetomeetdemand•JITalsopromotestheidentificationandeliminationofwasteintheproductionprocess,includingintroduction,waiting,transportation,inventory,motion,anddefects01JidokaisaprinciplewithintheToyotaProductionSystemthatemphasizestheintegrationofautomationandhumanintelligence02Itaimstoimprovequality,productivity,andworkersatisfactionbyautomatingonlythoseprocessesthatcannotbeperformedeffectivelybyhumans03Jidokapromotestheuseofsimpledevices,sensors,andmonitoringsystemstodetectabnormalitiesandautomaticallyadjustproductionprocesses04Whenanabnormalityisdetected,Jidokaresourcesworkerstakeactiontocorrecttheproblem,ratherthanreleasingonmanagersorengineerstosolvetheissueJidokaContinuousImprovement(Kaizen)•KaizenisaculturalmindsetwithintheToyotaProductionSystemthatemphasizescontinuousimprovementinallaspectsoftheorganization•Itinvolveseveryoneintheidentification,analysis,andeliminationofwaste,andtheimprovementofprocesses,products,andservices•Kaizenactivitiescanrangef...
