Chapter3MachineryandEquipmentforDirect/IndirectHotExtrusionTHEMACHINERYANDEQUIPMENTrequiredforrod(杆,棒,竿)andtubeextrusionisdeterminedbythespecificextrusionprocess.Ideally,themachineryandequipmentshouldhaveflexibilitybut,also,providespecificextrusionprocesswiththeoptimum(最适宜的)qualityandeconomicefficiency.Directhotextrusionisthemostwidelyusedprocess,andthetermextrusionusuallyreferstothisprocess.Themachineryusedisusuallybasedonso-calledstandarddesigns.Theotherextrusionprocessesusuallyrequirespeciallydevelopedmachines.Theyaredesignedaccordinglyandbuilttomeettheneedsoftheoperator.注释:rod[rɔd]杆,棒,竿optimum['ɔptiməm]最适宜的3.1MachineryforDirectExtrusionThedesignofadirect-extrusionpressisdeterminedbythefollowingfactors:●Producta.Aluminumandaluminumalloys(lightmetal)easytoextrudeand/ordifficulttoextrude.Wire(金属丝制的;金属网制的),bar(木、金属等的条),section,hollowsection,andwideflatsectionsb.Copper(铜)andcopperalloysincludingbrass(黄铜)(heavymetal)easytoextrudeand/ordifficulttoextrude.Wire,bar,andsectionc.Steelandhigh-strengthsteelalloyseasytoextrudeand/ordifficulttoextrude.●Processtechnologya.Extrusionwithoutlubrication(润滑)andwithoutashell(壳)b.Extrusionwithoutlubricationandwithashellc.Extrusionwithlubricationwithoutashell●Toolinga.Container(挤压筒),stem(杆),dummyblock(挤压垫),anddieThewiderangeofdifferentdesignsforextrusionpresseshasrecentlybeenreducedinmostextrusionplantstoafewhigh-output(高输出)types.Therefore,onlyextrusionpressdesignsthatdominate(主导)today’smarketarediscussedinthischapter.ThesearereferredtoasstandardextrusionpressesinTable3.1.Direct-extrusionpressesaccountformorethan95%ofthetotalvolumeofallpresses.Thedirect-extrusionpressisusedforallcurrentextrusionprocesses.Machinesforthedirecthotextrusionoflight-metalalloysaremainlyusedfortheextrusionofsection(80%),tube(10%),androd(<10%)inaluminumandaluminumalloys.Themachinesfordirecthotextrusionofheavymetals,mainlycopperandcopperalloys,areusedfortheextrusionofrod,wire,andsection(60%)(mainlyinbrass)andtube(40%)(mainlyincopper).Table3.1Pressesforthedirectextrusionofaluminumalloys(lightmetal),copperalloys(heavymetal),andsteelSteelandsteelalloysareonlyproducedbyextrusiontoalimitedextent(范围,程度),andthenonlywhenrolling(滚压;轧制)isnotpossibleorthevolumesaretoosmall.Thefollowingmajorpointsmustbeconsideredintheconstructionofextrusionpresses:●Technologyrequirements:Thiscoversthemetallurgical(冶金的,冶金学的)aspectsofthedeformationtechnologyofextrusion.●Economicfactors:Theeconomicneedforrationalization(合理化)intheconstructionofextrusionpressesismostclearlyseeninaluminumextrusion.Newextrusionplantsarebuiltasintegrated(整合的)productionlines.Theyincludebilletstores,billetheating,extrusionpress,handlingequipmentwithlongitudinal(纵向的)andtransverse(横向的)conveyors(输送带),sectioncoolingsystems,stretcher(拉伸机),cut-to-lengthsaws(定长剪切锯床)andstackers(栈式存储器),aswellasheattreatmentequipmentandpacking(包装)lines.Similardevelopmentscanbefoundinheavy-metalextrusionplants.Sophisticated(富有经验的;精致的;复杂的)systemsforelectronicdatacollectionanddataanalysisfortheeconomicoptimalproductionarealreadyconsideredtobestandard.注释:Wire['waiə]金属丝制的;金属网制的bar[bɑ:](木、金属等的)条Copper['kɔpə]铜brass[brɑ:s]黄铜lubrication[,lu:bri'keiʃ...