年产60万吨棒材生产车间工艺设计摘要本设计为年产60万吨棒材车间工艺设计。产品为Φ16~Φ36mm的热轧带肋钢筋和圆钢,主要钢种为碳素结构钢,优质碳素结构钢,低合金钢,产品质量执行国家标准。根据成品规格选择尺寸为150mm×150mm×10000mm的连铸坯为原料,加热炉为三段步进梁式加热炉。本设计采用全连续轧制生产工艺,全线共有轧机18架,其中粗轧机6架,中轧机6架,精轧机6架,终轧最大轧制速度为13m/s。设计中采用的孔型系统为:扁箱(1#)—方箱(2#)—椭(3#)—圆(4#)—椭(5#)—圆(6#)—椭(7#)—圆(8#)—椭(9#)—圆(10#)—椭(11#)—圆(12#)—椭(13#)—圆(14#)—椭(15#)—圆(16#)—椭(17#)—圆(18#)。关键词:工艺设计,热轧带肋钢筋,型钢、连铸坯,全连续轧制1第1页ProcessDesignofhotrolledbarWorkshopwithProductionCapacityof600,000t/aSpecialty:MetalMaterialEngineeringName:YangLeiInstructor:ZhaoXichengAbstractThisisthetechnologydesignforproducingsix-hundredthounsandstonsofhotrolledbarworkshopperyear.ThesizeoftheproductisbetweenΦ16andΦ36withthemajorsteelgradeofthecarbonstructuralsteel,thecarbonconstructionalqualitysteelorthelowalloyedsteel.Andwecarryoutnationalstandardduringtheproduction.Accordingtothesizeofproductweusetheconcastbilletswiththesizeof150mm×150mm×10000mmfortherawmaterialandtheWalkingBeamHeatingFurnace.Weusecontinuousrollingtechnology,thereis18millincommon,6forroughingmill,6formediummill,6forfinishingmill.Thelargestendmillspeedisabout13m/s.Intheproductionofsteelrollingweusethepasssystemofsquare-square-ellipse-circle-ellipse-circle-ellipse-circle-ellipse-circle-ellipse-circle-ellipse-circle-ellipse-circle-ellipse-circle.Keywords:processdesign,hotrolledribbedbar,shapesteel,concastbillet,fullycontinuousrolling2第2页目录1绪论...........................................................................................................................12产品方案和产品标准...............................................................................................52.1产品方案的制定.................................................................................................52.2计算产品的选择.................................................................................................62.3产品标准与技术要求.........................................................................................73坯料选择和金属平衡表..........................................................................................103.1坯料选择...........................................................................................................103.2金属平衡表.......................................................................................................104制定生产工艺流程.................................................................................................124.1生产工艺的制定...............................................................................................124.2生产工艺过程...................................................................................................145.孔型设计.................................................................................................................195.1孔型系统选择...................................................................................................195.2孔型设计的内容..............................................................................................195.3孔型设计的要求.............