KanbanSystem看板系统ActivitySWNo.:4.5.6KanbanSystemRevision#:004Lastimproved:06-Aug-2013Improvedby:A.MeesterObjectivesofthisModule这个模块的目的Participantswillbeableto:参与者能够：•NamethetypesofKanbanandtheiruses说出看板种类的名称及用法•Describethestepsincirculatingkanban描述看板循环中的步骤•CalculateKanbanquantities,计算看板数量•Namethe6prerequisitesofKanban说出6中看板必要条件•DescribetherelationshipofKanbanandproductionsmoothing(heijunka)描述看板与平稳生产的关系•EvaluatethereadinesstoimplementKanbansystem评估实施看板系统是否准备就绪•Followthestepstodesignandsetupacompletepullsystemwithinavaluestream在价值流中根据步骤设计以个完整的拉动系统Topics主题Section1:WhatisKanban?什么是看板？Section2:Two-cardKanbanSystems2张看板卡系统Section3:KanbanCalculation看板的计算Section4:ManagingtheKanbanSystem管理看板系统Section5:KanbanSystemImplementation看板系统的实施JargonBuster专业术语•Kanban看板•Supermarket超市•ProductionInstructionKanban生产指示看板•WithdrawalKanban取料看板•Supplier供应商•SignalKanban信号看板•Safetystock安全库存•Bufferstock缓冲库存JargonBusterKanban?2-bin?Supermarket?Section1Topics第1章主题WhatisKanban?什么是看板？•Definitionsiskanban看板的定义•Functionsofkanban看板的功能•Formsofkanban看板的形式WhatisKanban?什么是看板•Atoolofthepullsystem拉动系统的工具–Asignalthatauthorizesproductionormovement(withdrawal)ofitems授权生产或移动物料的信号–Theactualcard,containerorphysicalsignalitself实物卡，周转箱或者实际的信号–Avisualmethodofcontrollingworkflow,inventedinthedaysbeforeIT一个目视化的控制生产流的方法，在IT之前发明•Thesystemthatuseskanban这个系统使用看板WhatisaKanbanSystem什么是看板系统•Kanbanisasimpleandeffectivemethodforvisuallycontrollingmaterialflow看板是一个针对目视化管理物料流的简单高效的方法•Thekanbansystemitselfisfullofwastesuchashandling,inventoryandprocessing看板体系本身也是充满了浪费,例如物料搬运，库存及操作•Kanbanistheacknowledgementofthefailuretoimplementonepieceflow看板承认不能实现单件流的表现WhatisKanban?什么是看板“See”“board”“Signboard”suchasyouseeinfrontofastore“信号板”例如在库存前看到的WhatdoesKanbanDo?看板能做什么？•Setslimits设定限制–Kanbanislikecurrency–youcannotbuypartswithoutpayingforthem!看板就像货币—你不能在没有付钱的情况下买东西–Nothingismadeormovedwithoutakanban在没有看板的情况不生产或者移动物料•Makesproblemsvisible让问题可视化–Kanban=inventory=waste看板=库存=浪费TheTwoFunctionsofKanban看板的2种功能•Instructprocessestoproduce指示工序进行生产–Limitsoverproduction限制过量生产•Instructmaterialhandlerstomoveproduct指示物料员运送产品–Withdrawalfromupstreambydownstreamprocess下工序从上工序取料CustomerStampingMRPProductionScheduleDealersInformationInventoryonhandInformationSteelSupplierWeldingPaintAssemblyInformationInformationInformationLeadTime=0secs.ProcessingTime=0secs.InformationForecast•Inapushsystemtherearemanyandcomplexproductionandtransportinstructions在一个推动系统中有很多复杂的生产及运输指示。•Triggeredbypreviousprocess(producer)=push通过上一个工序来触发（生产者）=推动TheTwoFunctionsofKanban看板的2种功能CustomerStampingMRPProductionScheduleDealersInventoryonhandInformationSteelSupplierWeldingPaintAssemblyLeadTime=0secs.ProcessingTime=0secs.InformationForecastProductionKanbanWithdrawalKanbanHeijunkaBox•Inapullsystemthereareafewsimpleproductionandtransportinstructions在一个拉动体系中只有1个简...
