一般转动设备安装方案VIP专享VIP免费

编号：FCC-MMJQLH/方案-024重大一般专项中国石油化工股份有限公司茂名分公司油品质量升级改造工程240万吨/年加氢裂化装置一般转动设备安装施工技术方案编制：校审：批准：中国石化集团第四建设公司茂名工程项目部2012年03月10日目录1适用范围·····································32编制依据·····································33工程概况·····································34施工工序·····································35施工准备·····································46开箱检验：···································47基础验收·····································58机泵安装·····································69离心风机安装·································1010空冷风机安装·································1111主要施工机具及措施用料··························1812质量保证措施及管理·····························1913成品保护····································2114HSE管理·····································2115文明施工管理·································2516各类应急预案·································2617工作危险源分析（JHA）··························3318动设备一览表·································34开箱检验基础验收就位初找正地脚螺栓灌浆精找正基础二次灌浆管线配置联轴器找正开箱检验基础验收就位一次找正地脚螺栓灌浆二次精找正基础二次灌浆管道应力消除联轴器对中1适用范围1.1本方案仅适用于中国石油化工股份有限公司茂名分公司油品质量升级改造工程240万吨/年加氢裂化装置一般转动设备(卧式离心泵、往复计量泵、往复柱塞泵、离心风机、轴流空冷风机)的安装工程。1.2本方案施工范围为开始准备到试运前结束；施工技术要求中与机器随机资料冲突部分以随机资料为准。其中一般转动设备试车方案另行编制，不含在此方案内。2编制依据2.1《机械设备安装工程施工及验收通用规范》GB50231-20092.2《压缩机、风机、泵安装工程施工及验收规范》GB50275-20102.3《化工金属管道工程施工及验收规范》GB50235-20102.4《一般用途轴流通风机技术条件》GB/T13274－19912.5《一般用途离心通风机技术条件》GB/T13275－19912.6《空冷式换热器》GB/T15386－19942.7机泵随机安装操作手册2.8《石油化工建设工程项目施工安全技术规范》GB50484-20082.9《石油化工生产安全十大禁令》2.10茂名石化有关安全管理规定3工程概况本装置中共有一般转动设备84台，分别为往复隔膜泵4台、往复柱塞泵2台、离心泵40台、空冷风机37台、离心风机1台。详见后附页。4施工工序5施工准备5.1技术准备5.1.1人员准备参加施工的人员必须具有相关作业的资格证书，对参加作业人员进行技术方案交底，施工人员充分熟悉现场及施工图纸、熟悉每道工序内容、工作要点、问题处理方法及报检流程；5.1.2资料准备1）设计文件，包括设备平面布置图、安装图、机器基础图及相关专业的施工图齐全；2）具备有关的施工规范及经建设/监理单位确认的施工技术文件；3）有齐全的设备出厂合格证书、设备的装箱清单等；4）必须有制造厂技术文件，包括材料质量证明文件、制造、装配等质量检查记录、设备试验报告及使用说明书、设备装配图、主要部件图、易损件图等。5.2施工机具及辅助材料准备5.2.1施工用工机具应保证牢固可靠...