Phased Production Part Approval Process Phased PPAP(DOC 27)英文VIP免费

GLOBALPURCHASINGSupplierTechnicalAssistancePhasedPPAPEdition1,October2002PhasedProductionPartApprovalProcessPhasedPPAPFordMotorCompanySupplierTechnicalAssistanceOctober,2002TableofContentsAcknowledgementsForewordCONTENTSPhasedPPAPIntroduction3PPAPMilestones4PhasedPPAPOverview5PhasedPPAPProcessFlow6Run-at-Rate7Phase1PPAP–QualityVerification8Phase2PPAP–ProductionVerification9Phase3PPAP–CapacityVerification10CustomerDispositionofthePSW13Expectations14AppendixA15AppendixB21AppendixC22AppendixD24AcknowledgementsThedevelopmentofPhasedPPAPandthesupportingsystemshasrepresentedasubstantialundertaking.WewouldliketothankthemembersoftheForddevelopmentteamaswellasacknowledgekeysuppliersfortheirtimeandeffortinthisproject,including:DanaLearMagnaMeridianAutomotiveSYSystemsTechnologiesTRWVisteonForeword–PhasedPPAPVisionPartnerwithsupplierstodriveflawlessexecutioninvehiclelaunchanddeliverproductsthatsurpasscustomerexpectations.TeamworkFordMotorCompanyanditssuppliersmustworktogethertodeliveraqualitypart,producedon-time,thatmeetsallFordengineeringrequirements.Toaccomplishthisgoal,Fordanditssuppliersmustplacetrust,integrityandaccuracyaboveallelseintheProductionPartApprovalProcess.SupplierResponsibilityinFlawlessLaunchSupplierdeliversasuccessfullaunchwithnoqualityorcapacityissuesthataffecttheFordproductionprocess.WhatPhasedPPAPMeanstoFordMotorCompanyPhasedProductionPartApprovalProcess(PPAP)istheprocessinwhichthesupplierdemonstratestheycanproducequalitypartsandprovidethesepartstoFordattherequiredvolume.SuccessfulcompletionofPhasedPPAPdemonstratessupplierreadinessusingtheproductionmachinery,tooling,andfacilitieswiththeintendedpersonnelattheintendedproductionratethatiscapableofmeetingtheFordrequiredvolumes(asspecifiedontheRequestforQuotation).第3页共30页编号：时间：2021年x月x日书山有路勤为径，学海无涯苦作舟页码：第3页共30页PhasedPPAPIntroductionAsaresultofreviewingindustrybestpractices,FordhasmodifiedPPAPintoa‘threephased’approachthatwillindependentlyverifyproductquality,productionreadinessandcapacitypriortoJob#1.PhasedPPAPwillprovidethelaunchteamwithanimprovedmethodofriskmanagementandprovideaconsistentmethodforasuppliertodetermineiftheymeetFordprojectedprogramvolumes(SeeAppendixA).PhasedPPAPensuresthatthesupplierprocesshasthepotentialtoproduceaqualityproductthatconsistentlymeetsFordrequirementsduringanactualproductionrunatthequotedproductionrate.PhasedPPAPseparatesthePPAPprocessintothreephases:Phase1iscalled'QualityVerification'Phase2iscalled‘ProductionVerification’Phase3iscalled‘CapacityVerification’.ThisPhasedapproachrequiresthesuppliertoprovidepromisedatestoFordforeachofthethreeevents,andadditionallyincludestherequirementforthesuppliertoindicatethatRunatRatehasbeensuccessfullycompleted.(AppendixB,Table1summarizestheserequirements)Note:Forlesscomplexcomponents/commodities/productionstreams,itispossibletocompletemultiplephasesasasingleevent.第3页共30页第4页共30页编号：时间：2021年x月x日书山有路勤为径，学海无涯苦作舟页码：第4页共30页PhasedPPAPOverviewScopePhasedPPAPredefinesboththeinterpretationandexecutionoftheProductionPartApprovalProcess(PPAP)(includingthePartSubmissionWarrant(PSW))andisrequiredforthefollowing:1.Anewpartorproduct(i.e.,aspecificpart,materialorcolornotpreviouslysuppliedtothespecificcustomer).2.Correctionofadiscrepancyonapreviouslysubmittedpart....