Ersteller:Guh,RodMeyerBurgerAGVersion(Datum):00_19.11.2010Allmendstrasse86/CH-3600ThunPhone+41(0)334390505/Fax+41(0)334390510mbinfo@meyerburger.ch/www.meyerburger.chMaintenanceofBM850BrickMasterBM850金钢线开方机的维护Shortinstruction操作简介Page2/11MaintenanceofBM850BrickMasterEnglishChinesetranslationMaintenanceinstructionBM850BM850维护说明Themaintenanceofthemachines,speciallytheyoke,isofenormousimportanceforastableandsuccessfulprocess!Contaminationwithdiamondwirecuttingisverypersistentandrequiresanappropriatemaintenanceandcleaning.对于机器的维护,切割工作台是最重要的。它决定了切割的效率与工艺制程的稳定!金刚线是极易被硅粉污染的,所以切割过程中要求有适当的维护和清洗。Periodicalmaintenanceandcleaningintervals周期性维护以及清理1.Machinebaseandyoke1、机器底座和切割工作台AftereverycutCleanwithhighpressurepistol:shaftanddeflectionrollersandspeciallytheairsealedbearingunits.Cleancuttingroomwithhighpressurepistol.Cleanspeciallythepalletcarriersurface.每刀切割结束后使用高压水枪对切割轴、转向滑轮、轴承进行清洗。使用高压水枪清洗切割室,特别是晶锭底座。MaintenanceofBM850BrickMasterPage3/11Donotusepointwaterjet别使用高压点射喷枪清洗切割工作台。Usewidewaterjet!请使用高压水枪,但喷水面积要大一些。2.Palletlocking托盘夹紧装置AftereverycutCleanthetwopalletlockingswithwaterandgraterChecksensor每刀切割结束后3Cuttingroom切割室清洗两边的工件夹紧装置并用布擦干净检查传感器。Page4/11MaintenanceofBM850BrickMasterAfter75cutsCleancuttingroomwithgraterandscraperfromSibuiltup.每切割75刀后4.PlugincuttingroomAfter75cutsCleandoor,gasketandhousingwithgraterandscraperfromSibuiltupChecksensorImportant:candamagemotorifsensordefect!每切割75刀后5.CuttingfluidfilterAfter6cutsCleanFilter:1.Opendraincockanddraincuttingfluidintobucket每切割6刀后使用硬质物(如抹布、刷子等)清洗切割室,并将机器壁上的硅粉刮下。切割室里的电源插头清洗防护门、护垫,并用刷子将沉积的硅粉清理掉。检查传感器。重点:如果传感器和插座有问题会损坏电机。清洗过滤袋。1、打开出水阀门,将管道及过滤器中的水倒入废水桶中。MaintenanceofBM850BrickMasterPage5/112.Removefilterbagandmetalfilter,cleanwithhighpressure.3.RemovebigSipartsinhousingandrinse.4.Insertnewfilterbagandclosecover.6.CuttingfluidSupplyMonthlyCleanandrinsesupplycompletely.1.RemovehosesandcleanwithhighpressureuntilallSiresiduesareremoved.2.Dismountunitandhosesandrinsethem.月度维护Cuttingyokeafter2weeks(80cuts)使用了两周的切割工作台(80刀)7.Removecuttingyoke移除切割工作台2、拿出过滤袋和金属过滤网。使用高压水枪清洗。3、清理掉过滤器和泡沫内大的碳化硅颗粒。4、转入新的砂浆过滤袋,并锁紧盖子。6、切割液供给每月对供应冷却水管道进行彻底清洗。1、将软管卸下,再用高压水枪将管道内的剩余硅粉清洗干净。2、链接钢管与软管用清水漂洗。Page6/11MaintenanceofBM850BrickMasterAfter75cutsBeforeremovingcuttingyoke:checkifCUsareswitchedoff!Thenremovecuttingyokeandworkaccordingtolistbelow.每切割75刀Loadcellrollers-generalTakecarewhendisassemblyloadcellrollers!Theycanbedamagedifremovedwithtoomuchuseofforce.Thereare3loadcellrollersintheyoke.8.Loadcellrollers-clearanceCheckandcleanclearanceofapproximately1mmwithmeasuringstick.Atleast0.5mmmustbefree,otherwisetheloadcellcannotwork!9.Loadcellrollers-flange滑轮边缘移除工作台之前,检查连接插头是否断路。然后依照以下要求移除切割工作台。注意拆卸下来的受力滑轮!如果用力过度会损坏部件。这里有3个落地受力滑轮。检查并清理传感器间隙,大约...