10/24/2410/24/24APQP2ndEditionandPPAP4thEditionAPQP2ndEditionandPPAP4thEdition11APQP2APQP2ndndEditionandPPAPEditionandPPAP44ththEditionEditionWORKSHOPWORKSHOPPlexusInternationalPlexusInternational(RichRoberts)(RichRoberts)10/24/2410/24/24APQP2ndEditionandPPAP4thEditionAPQP2ndEditionandPPAP4thEdition22ENVIRONMENTENVIRONMENT(Onsite)(Onsite)MobilePhonesMobilePhonesToiletsToiletsCoffeeBreaksCoffeeBreaksLunchLunch10/24/2410/24/24APQP2ndEditionandPPAP4thEditionAPQP2ndEditionandPPAP4thEdition33First:Inyourteam,brainstormsomeFirst:Inyourteam,brainstormsomereasonswhyplanningisnecessary.Placereasonswhyplanningisnecessary.Placeonflipchartandbepreparedtodiscuss.onflipchartandbepreparedtodiscuss.Second:Ifplanningissonecessary,whatSecond:Ifplanningissonecessary,whatget’sinthewayofplanning?get’sinthewayofplanning?TeamExercise:5minTeamExercise:5min10/24/2410/24/24APQP2ndEditionandPPAP4thEditionAPQP2ndEditionandPPAP4thEdition44First:Inyourteam,brainstormsomeFirst:Inyourteam,brainstormsomereasonswhyplanningisnecessary.Placereasonswhyplanningisnecessary.Placeonflipchartandbepreparedtodiscuss.onflipchartandbepreparedtodiscuss.IdentifywaystoimproveIdentifywaystoimproveMeansoftrackingandcheckingMeansoftrackingandcheckingContingencyplanningContingencyplanningWorstcaseplanningWorstcaseplanningWithoutaplanWithoutaplanSecond:Ifplanningissonecessary,whatSecond:Ifplanningissonecessary,whatget’sinthewayofplanning?get’sinthewayofplanning?LackofdisciplineLackofdisciplineTimemanagementissuesTimemanagementissuesUnclearprioritiesUnclearprioritiesUnclearresponsibilitiesUnclearresponsibilitiesLackofaccountabilityLackofaccountabilityExercise:5minExercise:5min10/24/2410/24/24APQP2ndEditionandPPAP4thEditionAPQP2ndEditionandPPAP4thEdition55WhatisQualityPlanning?WhatisQualityPlanning?WriteacouplebulletpointsofwhatqualityWriteacouplebulletpointsofwhatqualityplanningisinyourparticipantsmanuals.planningisinyourparticipantsmanuals.IndividualExercise:2minIndividualExercise:2min10/24/2410/24/24APQP2ndEditionandPPAP4thEditionAPQP2ndEditionandPPAP4thEdition66WhatisQualityPlanning?WhatisQualityPlanning?QualityPlanning=QualityPlanning=AstructuredandAstructuredandsystematicprocessofdefining,establishingandsystematicprocessofdefining,establishingandspecifyinggoalsandobjectivestodeliverproductsspecifyinggoalsandobjectivestodeliverproductsandservicesthatmeetcustomerexpectationsandandservicesthatmeetcustomerexpectationsandneedswhileensuringtheplanned-forqualitylevels.needswhileensuringtheplanned-forqualitylevels.TheprocessenablesidentificationofimprovementTheprocessenablesidentificationofimprovementopportunitiesthroughoutthedesign,development,opportunitiesthroughoutthedesign,development,pre-productionandproductionstages.pre-productionandproductionstages.10/24/2410/24/24APQP2ndEditionandPPAP4thEditionAPQP2ndEditionandPPAP4thEditionPMPage3PMPage377QualityPlanningCycleUpfrontplanning:Thefirst(3)quartersofthecyclearedevotedtoup-frontproductqualityplanningthroughproduct/processvalidation.Theactofimplementation:The4thquarteristhestagewheretheimportanceofevaluatingtheoutputserves(2)functions;todetermineifcustomersaresatisfiedandtosupportthepursuitofcontinualimprovement.Thequalityplanningcycleisanever-endingcycleinthepursuitofcontinuousimprovement.Thiscanonlybeachievedbytakingtheexperienceinoneprogram...