Version 1.0 / Tool Technology BSL 1 Operating and Preventive Maintenance Guideline for High Performance Injection Molding 高效注射成型的操作与预防保养指南 Version 1.0 / Tool Technology BSL 2 NOTE 3 1 SAFETY GUIDELINE 安全方针 3 2 MOLD SET-UP PROCESS 模具上模程序 5 3 HEATING-UP PROCESS 加热程序 6 4 START-UP PROCESS 开始程序 7 5 DURING PRODUCTION 生产过程 7 6 COLOUR/MATERIAL CHANGE 换色/换料 8 7 MAINTENANCE 保养 8 7.1 General 概要 8 7.2 Shift change 日保养 8 7.3 Weekly 周保养 9 7.4 How to clean the mold 如何清洁模具 9 8 TAKING OUT OF SERVICE 下模保养 9 8.1 For short term 短期 9 8.2 For long term (>3month) 长期(>3 个月) 10 9 MALFUNCTION 故障 10 9.1 In case one cavity blocked 万一有一穴堵住 10 9.2 Loss range of tolerance by plastic parts 产品偏离公差范围 11 9.3 Get a noisy screw (injection unit) 螺杆有噪音(射出单元) 11 9.4 Black dots 黑点 11 9.5 Deviation of part wallthickness 产品壁厚偏差 11 10 GENERAL INSTRUCTION 通用作业指导书 12 Version 1.0 / Tool Technology BSL 3 Note 注释 To assure warranty of fitness for best mold function and best part quality: 为确保最佳的模具功能和最佳的产品质量的合理的依据 All cleaning, service or maintenance intervals have to be documented by responsible person! 所有的清洁,维修与内部保养,责任人须将其文件化 Nobody can expect a highly part quality if the mold is dirty, worn out, wrong adjusted, badly mounted, not properly cooled, molding parameters are not adjusted according to material data sheet or other related devices are not working properly. 如果模具脏污,破损,错误的调整,安装不好,不正确的冷却,工艺参数不是按按照材料的性能数据表设定,或其它的辅助设备工作不正常,就不可能得到合格的注塑产品。 Any recommendation for guideline improvement or missing items within this document are welcome! 对本...