Revision:1EmergencyPlanDate:2015/05/08工厂应急计划Page1of11Project:GeneralApplication:ToalltherelatedDept.1.PURPOSE目的ThisprocedureguidestopreparecontingencyplanstosatisfycustomerrequirementsintheeventofanemergencysuchasUtilityInterruptions,Labourshortages,Keyequipmentfailureandfieldreturns.本程序的方针是为满足客户需要应制定预案,当发生紧急情况时如资源中断、劳动力短缺、关键设备故障、批量召回。2.RESPONSIBILITIES职责2.1.Theplantmanagerisresponsibletocreateandmaintainthisprocedure,andcoordinatetherelateddepartmentstocarryouttheactions.工厂经理负责制定和维护本程序,并协调各部门予以执行。2.2.Incaseofabsenceoftheplantmanager,thisroleistakenoverbyQualitymanager当工厂经理不在时,该职责由质量经理暂代3.PROCEDURE程序Oncethecontingencycasesoccur,thebelowcontingencyplanswillbefollowu|一旦有影响到产品交付及质量等重大事件/因素发生,以下对应的应急计划将立即启动。分类Category紧急事件EmergencyCases负责人Responsible历年发生频率frequencyovertheyears影响后果Failureeffects演练频次Testfrequency预案(一)ContingencyPlan1预案(二)ContingencyPlan2预案(二)ContingencyPlan3预案(四)ContingencyPlan4Revision:1EmergencyPlanDate:2015/05/08工厂应急计划Page2of11Project:GeneralApplication:ToalltherelatedDept.停电4h以内Electricitypowercutwithin4h5次以内about5timeperyear影响交付,产品品质Negativeimpactondeliveryandquality调整生产计划,为交付紧张项目,建立8小时安全库存Pre-adjustproductionplanandsetup8hoursstockfortheprojectswithemergencydelivery.停电4h-48hElectricitypowercutbetween4h-48h5次以内影响交付,产品品质Negativeimpactondeliveryandquality租发电机,维持原料罐运转Rentelectricgeneratortokeeptherawmaterialrunningintheringlineandtanks.准备3天安全库存prepare3dayssafetyinventory停电48h以上Electricitypowercutover48h2次影响交付,产品品质Negativeimpactondeliveryandquality租大功率(1500KW)发电机和线缆Rentsuperpowergeneratorandcablestokeepproductionfortheemergencydelivery.准备3天安全库存prepare3dayssafetyinventory断网Internetsurviceinterruption5次以内不影响交付,产品品质影响与客户沟通noinflueneeondeliveryandquality,butimpactonthe3G网卡和VPNUse3GnetworkcardandVPN1•公共资源中断UtilityinterrupterRevision:1EmergencyPlanDate:2015/05/08工厂应急计划Page3of11Project:GeneralApplication:ToalltherelatedDept.communicationwithcustomer停水Thewatersupplycutoff影响交付,产品品质Negativeimpactondeliveryandquality水模温机用水用矿泉水替代Barrelledwaterisasubstitutiontemporarily.单个项目涉及的员工singleprojectinvolvedemployees影响交付,产品品质Negativeimpactondeliveryandquality培训员工多项目职能trainemployeeswithmulti-projectfunctions.跨部门培训trans-departmenttraining力口班overtimework单独岗位员工singlepositionemployees影响交付,产品品质Negativeimpactondeliveryandquality培训员工多岗位职能trainemployeeswithmulti-positionskills跨部门培训trans-departmenttraining40%以内员工Manpowershortagewithin40%影响交付,产品品质Negativeimpactondeliveryandquality短期的临时工hireshort-termlabour.培训员工多岗位职能trainemployeeswithmulti-positionskills力口班overtimework准备2天安全库存prepare2dayssafetyinventory40%以上员工Manpowershortagemorethan40%影响交付,产品品质Negativeimpactondeliveryandquality与外部人事代理机构签订24小时内人员到岗的协议AgreementwiththeexternalHRagencyon培训员工多岗位职能trainemployeeswithmulti-positionskills力口班overtimework准备3天安全库存prepare3dayssafetyinventory2•劳动力短缺LabourshortageRevision:1EmergencyPlanDa...