Whenareyougoingtofinishyourjob????Ihavebeenwaitingsolong!!!!!!!!!你到底要在什麼時間才能做完,我要等到什麼時候?Whenareyougoingtofinishyourjob????Ihavebeenwaitingsolong!!!!!!!!!你到底要在什麼時間才能做完,我要等到什麼時候?Mycycletimeistooquickforme!我來不及做了！Mycycletimeistooquickforme!我來不及做了！OperationTraining----線平衡改善LineBalancingStation12345678910111213CycleTime4533465443362012345612345678910111213CycleTime=6secondLineBalance=(4+5+3+3+4+6+5+4+4+3+3+6+2)/(6X13)=66.66%OperatorsCycleTime6713660078100Productivity%StdatBaseLineBalanceEfficiency%StandardTimeOutput/HourNewStdTimeLineBalanceConceptLineBalanceConceptCycleTime=6secondLineBalance=(4+5+6+4+6+5+4+4+3+3+6+2)/(6X12)=72.20%OperatorsCycleTime67136600781007212660072108Productivity%StdatBaseLineBalanceEfficiency%StandardTimeOutput/HourNewStdTimeLineBalanceConceptLineBalanceConceptStation123456789101112CycleTime4564654433620123456123456789101112Station1234567891011CycleTime4564654466201234561234567891011CycleTime=6secondLineBalance=(4+5+6+4+6+5+4+4+6+6+2)/(6X11)=78.80%OperatorsCycleTime671366007810072126600721087911660066118Productivity%StdatBaseLineBalanceEfficiency%StandardTimeOutput/HourNewStdTimeLineBalanceConceptLineBalanceConceptStation1234567891011CycleTime5555554555301234561234567891011CycleTime=5secondLineBalance=(5+5+5+5+5+5+4+5+5+5+3)/(5X11)=94.50%OperatorsCycleTime6713660078100721266007210879116600661189511572055142Productivity%StdatBaseLineBalanceEfficiency%StandardTimeOutput/HourNewStdTimeLineBalanceConceptLineBalanceConceptStation12345678910111213CycleTime4444444444444012345612345678910111213CycleTime=4secondLineBalance=(4+4+4+4+4+4+4+4+4+4+4)/(4X13)=100%OperatorsCycleTime671366007810072126600721087911660066118951157205514210013490052150Productivity%StdatBaseLineBalanceEfficiency%StandardTimeOutput/HourNewStdTimeLineBalanceConceptLineBalanceConceptConveyorspeedistoomuchfasterthanoperators’ability.如果傳送帶的速度遠遠快於作業員的作業能力1.1.ToomuchWIPatthebottleneckstation.ToomuchWIPatthebottleneckstation.在瓶頸站將堆積過多的WIP2.OperatorslackconcentrationWastetimetowaitforthecoming2.OperatorslackconcentrationWastetimetowaitforthecomingproductorpulltheproductfromthelineinsteadofcompletingtheproductorpulltheproductfromthelineinsteadofcompletingtheproductinhand.productinhand.作業員無法專心作業。等待材料及從正在作業的產品中分心以拿取線上流過的材料。UnbalanceLinesProblems線上不平衡造成的主要問題3.QualityProblem3.QualityProblem品質問題3.1IncompleteProcess3.1IncompleteProcess制程不完善-Insufficientparts-Insufficientparts作業不全-Partsnotproperlyinserted-Partsnotproperlyinserted材料未適當裝插-Wrongpartbeinginserted-Wrongpartbeinginserted插件錯件-Wrongsideisbeinginserted-Wrongsideisbeinginserted插件反向-Notallrequiredpointsareinspected-Notallrequiredpointsareinspected檢查不完備-DidnotcorrectlychoosetheSelectSwitch-DidnotcorrectlychoosetheSelectSwitch按錯測試鍵-DidnotputallLabelsorwronglyplaced.-DidnotputallLabelsorwronglyplaced.未全面貼放標籤或錯貼-etc.-etc.UnbalanceLinesProblems線上不平衡造成的主要問題3.2Defects3.2Defects不良-Damageanddirty-Damageanddirty破損及污漬-Scratches-Scratches刮傷-Label-Labelscratchesscratches標籤不良等etc.etc.4.Inspectorsneedtorepairthedefects,thuscausing4.Inspectorsneedtorepairthedefects,thuscausingadditionaltime.additionaltime.作業員修復不良品將花費多餘工時UnbalanceLinesProb...
