风电主齿轮箱使用说明书Edtion:2008南京高速齿轮制造有限公司南京高速齿轮制造有限公司2目录1前言....................................................52开箱....................................................63技术参数.................................................73.1铭牌...............................................73.2应用领域............................................84安全事项................................................94.1正常使用............................................94.2客户义务............................................94.3环境保护...........................................104.4特殊危险...........................................115运输和储藏..............................................125.1运输...............................................125.2储藏..............................................136齿轮箱的安装............................................156.1拆箱..............................................156.2排油、去除防腐剂...................................156.3收缩盘的安装.......................................156.4高速轴连轴器的安装.................................166.5加油..............................................166.6连接电路...........................................166.7机舱试车前的检查...................................17南京高速齿轮制造有限公司36.8机舱试车...........................................176.9齿轮箱随机舱的运输.................................177齿轮箱拆卸..............................................197.1拆除主轴...........................................197.2拆除高速轴连轴器...................................197.3防腐防锈处理.......................................198启动与停机..............................................208.1.1检查油...........................................208.1.2启动.............................................208.1.3润滑系统.........................................208.1.4启动时监测项目...................................218.2齿轮箱的停机.......................................219监控要求................................................229.1电机泵的控制.......................................239.2风扇或水冷的控制...................................249.3运行温度...........................................259.4油位检查...........................................279.5取油样.............................................279.6油压...............................................289.7齿轮箱内部检查.....................................2810维护和修复.............................................2911润滑系统...............................................33南京高速齿轮制造有限公司411.1润滑油............................................3311.2换油..............................................3311.3更换滤芯..........................................3411.4安装滤芯..........................................35E12技术说明书(具体数值见附件)............................36说明:该使用手册适用于3000KW以下风力发电机用主齿轮箱,齿轮箱具体技术参数另见附件。南京高速齿轮制造有限公司51前言用户在安装使用前请详细阅读本说明书。齿轮箱在出厂前已做过空负荷试车,并按合同要求进行了负荷试车。出厂时已将齿轮箱中的油排空,并按合同的规定进行包装。除合同另有规定外(如用户要求协助安装),出厂后对齿轮箱所进行的所有活动均已超出我厂所能控制的范围。故本说明书特别提醒并明确以下属于用户的责任。●运输●存放和防腐蚀●安装●超期存放●拆卸●启动前的检验●操作与维护南京高...