长安福特汽车有限公司南京公司ChanganFordAutomobileCo.,Ltd.NanjingCompanyEngine&AxelAGVSystem发动机、前后桥AGV系统技术方案TechnicalPlan目录Contents1.概述Summary.........................................................................................................................52.设计依据DesignGist............................................................................................................52.1生产工艺基本要求BasicRequirementofProductionProcess.....52.2现场基本技术条件BasicFieldTechnicalCondition.............62.3责任范围ResponsibilityScope:..............................63.AGV装配输送系统概述AGVAssembly&TransportationSystemSummary........................................................74.自动导引车AGV系统技术指标AutomatedGuidedVehicleAGVSystemTechnicalSpecification.............................95.AGV工作过程描述AGVWorkingProcessDescription........116.发动机装配升降工作台EngineAssemblyLifterWorktable............................................146.1伸缩套筒式升降工作台ExtensionSleeveLifterWorktable......146.2剪式液压机构升降工作台ScissorHydraulicLifterWorktable...166.3托盘底面距发动机最高点距离与升降平台高度关系计算CalculationontheRelationBetweenDistancefromPalletBottomtoEngineZenithandHeightofLifterTable.....................................197.后悬装配举升装置RearSuspensionAssemblyLiftingEquipment..........................................227.1伸缩套筒式升降工作台.......................................227.2剪式液压机构升降工作台ScissorHydraulicLifterWorktable...247.3升降平台上平面到地面的高度计算CalculationontheHeightfromthePlaneoftheLifterTabletotheGround....................268.不同轴距车体装配实现BodyofDifferentWheelbasesAssemblyRealization..................................................289.AGV动态装配解决方案AGVDynamicAssemblySolution..2910.AGV主要设备AGVMainEquipment..........................2910.1AGV(LGV)车载控制器AGV(LGV)VehicleController.........2910.2AGV(LGV)驱动系统AGV(LGV)DriveSystem..................3010.3导航系统NavigationSystem.................................3010.4在线自动充电系统OnlineAutomaticChargeSystem............3210.5无线局域网通讯系统WirelessLANCommunicationSystem.......3310.6驱动控制系统DriveControlSystem..........................3410.7非接触防碰装置Non-contactBumperDevice...................3511.AGV安全系统AGVSafetySystem.........................3511.1非接触防碰装置Non-contactBumperDevice...................3511.2接触式防碰装置ContactBumperDevice.......................3611.3离线保护系统OfflineGuardingSystem.......................3611.4信息交互系统InformationExchangeSystem...................3611.5紧急停车系统EmergencyStopSystem.........................3711.6多AGV避碰Multi-AGVCollisionPrevention..................3712.AGV控制台和调度管理系统AGVConsole&DispatchingManagementSystem...........................................3712.1AGV控制台AGVConsole.....................................3712.2调度管理系统DispatchingManagementSystem.................3813.AGV车载控制系统和数据采集AGVVehicleControlSystem&DataCollection.....................................................4014.导航线的铺设NavigationLinePaving.........................4115.AGV系统特点AGVSystemCharacteristics.................4215.1高速无线局域网的建立和应用SetupandApplicationofHigh-speedWirelessLAN...................................................4215.2AGV运行的灵活性Flexibili...