中北大学分校毕业设计隔环的挤压工艺分析及模具设计摘要：隔环是一种常见的机械零件，广泛用于阀门、泵、变速箱、汽车、拖拉机上起到密封、防漏、垫片的作用。它是一个圆形的普通零件，其尺寸精度根据其不同的用途而有很大的差异。本设计通过对工件挤压工艺进行分析，拟采用落料—表面润滑处理—冷挤压—冲去连皮的工序，以保证工件成形后的使用要求。其中，冷挤压工序是该零件成型过程中的关键，它需要精确计算挤压力，还要考虑金属的塑性及流动性对挤压成型的影响。在设计中，对各工艺过程中的工艺力及其它相关参数进行了计算，设计了各工序的模具，并绘制了各工序的模具图和装配图。关键词：隔环，冷挤压，表面润滑处理，冲压，装配图TheextrusionprocessanalysisandmolddesignoftheSeptumringAbstract：Septumringisakindofcommonmechanicalparts,widelyusedinvalve,pump,gear-box,carandtractortoactasairtight,anti-leak,andsealinggasket.Septumringisacommonroundparts,it‘sdimensionalaccuracyaccordingtoitsdifferentpurposesandthereisabigdifference.Byanalysingtheextrusiontechnologyofthisworkpiecewedecidedadoptthefollowingprocesstofinishthisdesign.Webeginwithblanking,thensurfacelubricatetreatment,coldextrusionandfinallyrushedtheskintoensuretheseptumringwemadefulfilltherequestofouruser.amongalltheprocesscoldextrusionisthemostimportantone.wenotonlyneedtocalculatethepreciseextrudingforceofthisprocess,butalsoneedtoconsidertheinfluenceofthemetal’splasticityandfluiditywhenextruding.Inthedesignofeachprocess,thetechnologyforceandotherrelatedparametersarecalculated.inthemeantime,Ihavefinishedthemold-design,partsdrawingsandassemblydrawingsofeveryprocess.Keywords:septumring,coldextrusion,surfacelubricatetratement,stamping,assemblydrawings.中北大学分校毕业设计目录1前言......................................................................................................................................11.1挤压的概述、分类、特点及运用范围.......................................................................11.1.1挤压的定义:...........................................................................................................11.1.2挤压的基本方法.....................................................................................................11.1.3挤压的分类.............................................................................................................11.1.4冷挤压加工的特点及运用范围.............................................................................21.2挤压技术的历史与发展...............................................................................................21.3我国挤压技术的发展情况...........................................................................................32冷挤压工件的工艺分析......................................................................................................42.1材料性能.......................................................................................................................42.2零件挤压的工艺分析...................................................................................................42.2.1零件的尺寸及公差.................................................................................................42.2.2零件挤压成型的设计难点.....................................................................................52.3工艺方案的确定...........................................................................................................53.3.1相对变性程度εA的...
