GlobalProjectTemplatePhaseDeliverableTypicalOuputPDPMilestone1/ProjectDevelopmentPlanProductDefinition&SpecYYCustomerSpecification,Dwg,Cost,VolumeandLeadTimeConstrainYYPreliminaryFeasibilityQ&A,PreviousSimilarProjectReview,PreviousCustomerSituationsYYSOFYYManagementReview1YY2/FeasibilityStudyDesignGoalsQFD,CVM,OutputfromthePreviousStageofProductDevelopmentPlanYMeetingMinutesYMarketResearch(e.g.CompetitorReport)ProductProcessBenchMarkingDataProductAssumption(TechnicalInnovation,AdvancedMat'l..etc)DesignRequirement/Criteria(AEP/IP)Problem/ObjectiveIdentification(AEP/IP)YYCostGoalsCostSheet-productcosttrackingYYSupplierIvolvementQualityandReliabilityGoalsYPreliminaryBOMPreliminaryBOMYPreliminaryProcessFlowChartPreliminaryFlowChartPreliminaryDrawings(LevelII)CADDrawingPreliminaryListofSpecialProduct&ProcessCharacteristics(e.g.SC.KCC.PPk,CPk)YManagementReview2PhaseReviewRepotYY3/ProductDesignandDevelopmentDFMEADFMEA(includingmakingofallSC,KCC,etc.aspercustomermakingsymbolifrequired)YYYDesign&VerificationPlan/ExecutionElectrical,Electronic,Magnetic,Mechanical&MaterialDesignYDevelopingTheory/ModelingCAD/MathData/Calculation/Simulation/ProgrammingExperiments/PracticalSet-ups,FunctionalTestsPreliminaryprototypeYYSimulationsEarlysupplierinvolvementDFM/DFAAssembleabilityEvaluationCalculationFormABR&DesignValidationPlan&ReportDesignReviewsDVP&RYYNewEquipment,Tooling,FacilitiesRequirementsAIAGAPQPAppendixA-3YYPrototypeControlPlanPrototypeControlPlan(ifreqiuiredbycustomer)YYPrototypingCompletedESOF/SOFYSERJR/QREngineeringSamples/PrototypesDevelopmentValidationTestReportYEngDwg,BOM(Includingspecificationofsuppliers)YYMaterialSpecificationRawMaterialSpec.YEngineeringSpecificationsEngineeringStandardYUpdatedDFMEA,PFMEA,Eng.drawing,specifications,etc.SupplierDeliveryPlanningSupplierDeliveryTimingPlanYYManagementReview3PhaseReviewReport-productdrawingscompleteY4/ProcessDesignandDevelopmentPrepare/UpdateManufacturingFlowChartProcessFlowChartYProcessDesign-whitebook(preliminaryprocessmanual)YMeasurementSystemAnalysis(MSA)MSAPlanPrepare/UpdatePFMEAPFMEA(IncludingallSCareinlinewiththeDFMEA)YYPreparePreLaunchControlPlanPreLaunchControlPlan(Thefrequencyofinspectionandinspectionitemsmatchwiththelotsize)YPreparePackagingSpecPackagingDwgYPackagingBOMProductProcess/QualitySystemReviewAIAGAPQPAppendixA-4YYFloorPlanLayoutFloorPlanLayoutYEnsureERPsystemisloadedPreliminaryProcessCapabilityStudyPlanYManagementReview4LoadprojectforecasttoERPsystemFinalReport/SamplesPerformanceEvaluationReportApprovalForm(AEP/IP)YYYY5/ProductandProcessValidationMeasurementSystemEvaluationMSAreport(newresultsorcopyformpreviousMSAresultsonthesamemeasurementsystems)ProcessValidation(PV)ProcessValidationReportYPFMEA(finalizedandwithallSCidentifiedandin-linewithDFMEA)ProcessFlowchartProcessToolingListProcessCapabilityAnalysisFinalTooling/Fixture/MachineListFixture/EquipmentApprovalFormProductionFloorPlanYSupplierconfirmationPartsreadyforfirstproducdtionrun-capacityProcessManual-BlueBookPreparationProcessManual-BlueBook(withallSCidentifiedandin-linewithDFMEAandPFMEA)YFinalInspectionStandardYInspectionRecord,MotorProductionInformationOperationSheetOutgoingInspectionStandardSpec.CardSubassemblyInspectionStandardYProductValidationReportSIRPartIYSIRPartIIPPkResultswithControlCharts,ReliabilityTestReportsProductValidationReport,Runa...
