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ValueStreamMappingTrain-the-TrainerValueStreamMappingTrain-the-TrainerInformationForAProcessDataBox(tobecollectedontheshopfloor)InformationForAProcessDataBox(tobecollectedontheshopfloor)CycletimeChangeovertimeProcessreliability(uptime)Scrap/Rework/DefectrateNumberofproductvariationsNumberofoperatorsProductionbatchsizesWorkingtime(minusbreaks)PacksizeCycletimeChangeovertimeProcessreliability(uptime)Scrap/Rework/DefectrateNumberofproductvariationsNumberofoperatorsProductionbatchsizesWorkingtime(minusbreaks)PacksizeTypicalStepstoCompleteaCurrentStateDrawingTypicalStepstoCompleteaCurrentStateDrawingDocumentcustomerinformationCompleteaquickwalkthroughtoidentifythemainprocesses(i.e.,howmanyprocessboxes)Fillindataboxes,drawinventorytriangles,andcountinventoryDocumentsupplierinformationEstablishinformationflow:howdoeseachprocessknowwhattomakenext?IdentifywherematerialisbeingpushedQuantifyproductionleadtimevs.processingtimeDocumentcustomerinformationCompleteaquickwalkthroughtoidentifythemainprocesses(i.e.,howmanyprocessboxes)Fillindataboxes,drawinventorytriangles,andcountinventoryDocumentsupplierinformationEstablishinformationflow:howdoeseachprocessknowwhattomakenext?IdentifywherematerialisbeingpushedQuantifyproductionleadtimevs.processingtimeManyshopshaveacombinationofrepetitiveandnon-repetitiveproducts(indicatingproductfamilies)Productfamiliesmightbedifficulttosee–focusonmachines/operationsandworkcontenttimeEngineeringmightbeincludedintheinformationflowforleadtimeimpact,etc.PitchistypicallyarbitrarytothemanagerEmploymentofpitchrequiresdetailedknowledgeofworkcontentandroutingsforjobsManyshopshaveacombinationofrepetitiveandnon-repetitiveproducts(indicatingproductfamilies)Productfamiliesmightbedifficulttosee–focusonmachines/operationsandworkcontenttimeEngineeringmightbeincludedintheinformationflowforleadtimeimpact,etc.PitchistypicallyarbitrarytothemanagerEmploymentofpitchrequiresdetailedknowledgeofworkcontentandroutingsforjobsFrequentlyAskedQuestions:MaketoOrderandEngineertoOrderShopsFrequentlyAskedQuestions:MaketoOrderandEngineertoOrderShopsFAQ:DistributionCentersExampleFAQ:DistributionCentersExampleRECEIVESTOCKPICKPACKSHIP(Informationflowontop)IIIIIFAQ:ParallelManufacturingFlowsFAQ:ParallelManufacturingFlowsKeepitsimple,andmakesuretoleaveroomforthedataboxes!Keepitsimple,andmakesuretoleaveroomforthedataboxes!FAQ:IncludingSubassembliesFAQ:IncludingSubassembliesFocusonmajorsubassembliesfirstSelectoneortwowhichmightrepresentdifferenttypesofsituations–Genericvs.specifictotheproductfamily–OutsourcedtaskswithinassemblyFollowtheformatforparallelflow,andalwaysincludethemainassemblyprocess!Forlargefabricatingandassemblyoperations,considermapsforeachmajorsubassemblywitha“macromap”indicatingtheentireproductfamilyFocusonmajorsubassembliesfirstSelectoneortwowhichmightrepresentdifferenttypesofsituations–Genericvs.specifictotheproductfamily–OutsourcedtaskswithinassemblyFollowtheformatforparallelflow,andalwaysincludethemainassemblyprocess!Forlargefabricatingandassemblyoperations,considermapsforeachmajorsubassemblywitha“macromap”indicatingtheentireproductfamilyFAQ:DoWeReallyHaveaSupermarket(orFIFOlane)?FAQ:DoWeReallyHaveaSupermarket(orFIFOlane)?Supermarkets(andFIFOlanes)controlprod...