目录前言·······················································································2吹膜工安全操作规程··························································3吹膜作业流程图··································································5吹膜机开机流程··································································6吹膜作业准则······································································7薄膜厚薄调整技巧·····························································9电晕处理机的正确使用·····················································9常见故障及解决办法·······················································10吹塑工艺控制要点···························································12补充:吹膜常见问题的分析解决··································151/16前言众所周知,良好的开端是成功的关键。吹塑工序是车间生产的头道工序。吹膜质量的好坏,将直接影响下两道工序(印刷,封切)的生产,造成不必要的浪费,甚至会造成较大的工艺、质量事故,使企业蒙受经济损失。搞好吹塑工艺生产是稳定、提高产品质量,提高生产效率,保证安全生产,降低消耗,增加经济效益的必要保障。遵守工艺纪律,执行根据自己企业实际情况制定的工艺标准,对于包装印刷企业来说是非常重要的。《吹塑作业指导书》是一本根据国家质量技术监督局发布的相关包装薄膜的国家标准及行业标准,依托本企业的质量目标、设备2/16维护与保养,制定的企业内部的产品工艺质量标准及实施细则的强制性技术资料。从吹塑前的准备工作、工艺生产细节、包装等方面,做了全面、细致的工艺生产要求。通过制定并贯彻这样的标准,让操作人员熟知质量的重要性,对每道工序都能自觉、认真、细致地对待。它能指导我们吹塑操作工掌握正确的安全生产的操作规程,熟悉和提升操作技能,同时也明确了吹塑作业的质量标准。每一位吹塑操作工都必须认真学习和掌握书中的内容。最大限度的减少废品的产生,为车间下道工序把好质量的头一关。吹膜机安全操作规程1)、工人上机前要检查自身着装,处理如袖口、衣角等地方,避免被机器旋转部分卷入造成安全事故。上机要戴工作帽,禁止穿戴化纤衣物;2)、开机前清理设备上的杂物如工具、油枪、杂布等,以免造成意外;开机前首先按要求设定各区温度,检查仪表显示是否正常。3/16检查附机,风机是否运转正常,冷却风环是否有效。3)、开机时现场的操作工不得少于两人,开机前要确认无人处于危险位置后,才能开机;启动主机电源。开机后,如发现主机电流过大,或有异常响动,应立刻关掉主机电源,立即向班长汇报,查找原因,排除故障后才好可开机。4)、机器运转时禁止用手接触旋转部位,以免发生意外,如确须接触,应在顺运转方向工作,并至少要有一人在旁监护;5)、当设备在运转时发出异常声音或出现故障时,应立即停车并通知设备部处理;6)、换网时必须停机,停机后1~2分钟待压力下降后才能进行换网;换网时应戴防护手套,防止烫伤。在卷取胶辊处操作时,不许戴手套,以免挤伤手臂。更换过滤网时,过滤网后的出料孔应正对进料孔。否则,会损害吹膜机。(一般情况下,都应有“稳钉”脱落后,应特别注意此问题)。7)、模头不允许用铁器碰撞,应轻放并在下...