摘要本设计是进行一个年产1000万件日用陶瓷陶瓷厂工艺设计。根据设计要求对各个工序均进行了严格的论证和计算,主要包括:坯釉料配方、全厂工艺流程、主要工艺制度和工艺参数的确定,物料衡算,设备选型计算及对重点车间的工艺布置等。本次设计采用国内先进生产技术,注意降低生产成本,节省建厂资金。例如:利用辊道窑内气体余热对生坯进行干燥,减少热量损失;生产过程实现机械化,且基本可以实现自动化控制,节省了人力、物力,改善了工人的劳动环境。本设计选取了球磨机,国产辊道窑其他陶瓷工艺设备,这为产品的质量奠定了坚实的基础。厂区内部进行了适当的绿化,在不影响正常生产的情况下绿化了环境,减少了对环境的污染。此设计是一个成功和先进的设计,可以为其他工厂建厂时提供借鉴。关键词:陶瓷,物料衡算,资金概算,技术指标IAbstractThisdesignisforanannualoutputof10milliondaily-useceramicsceramicsfactoryprocessdesign.Accordingtothedesignrequirementsofthevariousprocessesarerigorousargumentandcalculation,including:bodyandglazerecipes,plant-wideprocess,themainprocesssystemandthedeterminationofprocessparameters,materialbalance,equipmentselectioncalculationandworkshopprocesslayoutandsoon.Thedesignusesadvancedproductiontechnology,payattentiontoreduceproductioncosts,savefactoriesfunds.Forexample:theuseofrollerkilngaswasteheatisdryinggreen,reduceheatloss;mechanizedproductionprocess,andbasicallycanbeautomatedcontrol,savingmanpower,materialresources,improvethelaborenvironment.Thedesignselectedballmill,therollerkiln,glazinglineandotherceramictechnologyequipment,whichhaslaidasolidfoundationforthequalityoftheproduct.Factorywithinthegreen,greenenvironmentdoesnotaffectthenormalproduction,toreducethepollutionoftheenvironment.Thisdesignisasuccessfulandstate-of-the-artdesigncanprovideforotherfactoriesfactoryreference.Keywords:ceramictile,materialbalance,thecapitalbudget,thetechnicalindicatorsII目录1绪论......................................................11.1选题的依据............................................11.2设计参数..............................................21.3设计原则..............................................21.4厂址的选择............................................31.4.1建厂地选择的主要因素............................31.4.2厂址具体位置选择的原则..........................31.4.3具体厂址的选择..................................41.4.4厂区周围气象水文资料............................41.5生产方法的选择........................................41.5.1产品的质量标准..................................41.5.2生产方法的确定..................................52配方的确定与论述..........................................62.1确定坯料配方的原则....................................62.2釉料配置原则..........................................62.3各原料在陶瓷生产中的作用..............................62.3.1粘土类原料......................................62.3.2长石类原料......................................72.3.3滑石............................................72.3.4各种氧化物在瓷中的作用..........................72.4坯料的配方计算........................................82.4.1坯料的配方的矿物组成............................82.4.2坯料的配方的化学组成.............................82.5坯料性质及其计算.....................................102.5.1烧成温度.......................................102.5.2坯料的膨胀系数.................................10III2.5.3酸度系数.......................................112.5.4釉方的确定..................