01/15/25APQP2ndEditionandPPAP4thEdition1APQP2ndEditionandPPAP4thEditionWORKSHOPPlexusInternational(RichRoberts)01/15/25APQP2ndEditionandPPAP4thEdition2ENVIRONMENT(Onsite)MobilePhonesToiletsCoffeeBreaksLunch01/15/25APQP2ndEditionandPPAP4thEdition3First:Inyourteam,brainstormsomereasonswhyplanningisnecessary.Placeonflipchartandbepreparedtodiscuss.Second:Ifplanningissonecessary,whatget’sinthewayofplanning?TeamExercise:5min01/15/25APQP2ndEditionandPPAP4thEdition4First:Inyourteam,brainstormsomereasonswhyplanningisnecessary.Placeonflipchartandbepreparedtodiscuss.IdentifywaystoimproveMeansoftrackingandcheckingContingencyplanningWorstcaseplanningWithoutaplanSecond:Ifplanningissonecessary,whatget’sinthewayofplanning?LackofdisciplineTimemanagementissuesUnclearprioritiesUnclearresponsibilitiesLackofaccountabilityExercise:5min01/15/25APQP2ndEditionandPPAP4thEdition5WhatisQualityPlanning?Writeacouplebulletpointsofwhatqualityplanningisinyourparticipantsmanuals.IndividualExercise:2min01/15/25APQP2ndEditionandPPAP4thEdition6WhatisQualityPlanning?QualityPlanning=Astructuredandsystematicprocessofdefining,establishingandspecifyinggoalsandobjectivestodeliverproductsandservicesthatmeetcustomerexpectationsandneedswhileensuringtheplanned-forqualitylevels.Theprocessenablesidentificationofimprovementopportunitiesthroughoutthedesign,development,pre-productionandproductionstages.01/15/25APQP2ndEditionandPPAP4thEditionPMPage37QualityPlanningCycleUpfrontplanning:Thefirst(3)quartersofthecyclearedevotedtoup-frontproductqualityplanningthroughproduct/processvalidation.Theactofimplementation:The4thquarteristhestagewheretheimportanceofevaluatingtheoutputserves(2)functions;todetermineifcustomersaresatisfiedandtosupportthepursuitofcontinualimprovement.Thequalityplanningcycleisanever-endingcycleinthepursuitofcontinuousimprovement.Thiscanonlybeachievedbytakingtheexperienceinoneprogramandapplyingthatacquiredknowledgetothenextprogram.01/15/2583FeedbackAssessmentandCorrectiveActionProductandProcessValidationPlanandDefineProductDesignandDevelopmentProcessDesignandDevelopment12345PDCACycle(AlsoknownastheDemingManagementCycle)APQP2ndEditionandPPAP4thEditionPMPage401/15/259WhatisAdvancedQualityPlanning(APQP)?QualityplanningandmoreTotalintegrationofqualitytoolswithmanagementfunctionsMulti-disciplinaryteamapproachtoqualityplanningTooltoenablesupplierstonotonlymeetbutexceedcustomerrequirementsWhatisamulti-disciplinaryteam?Whoshouldbeontheteam?ActivityAteammadeupofavarietyoffunctionswithintheorganization,thathavearolewithintheplanningprocessAPQP2ndEditionandPPAP4thEditionPMPage501/15/2510WhatisAdvancedQualityPlanning(APQP)?QualityplanningandmoreTotalintegrationofqualitytoolswithmanagementfunctionsMulti-disciplinaryteamapproachtoqualityplanningTooltoenablesupplierstonotonlymeetbutexceedcustomerrequirementsWhatisamulti-disciplinaryteam?EngineersWhoshouldbeontheteam?Ateammadeupofavarietyoffunctionswithintheorganization,thathavearolewithintheplanningprocessQualityteammember(s)ProductionteammembersManagementteammembersPurchasinggroupMaintenanceandToolingrepresentativesAPQP2ndEditionandPPAP4thEditionPMPage501/15/25APQP2ndEditionandPPAP4thEdition11InputsOutputsInputsOutputs01/15/2512*DesignResponsible*ManufacturingOnlyServiceSupplier(i.e.HeatTreat,Warehousing,Transportation)DefinetheScopeXXXPlananddefineSection1.0XProductDes...
