风电主齿轮箱使用说明书2012————————————————————————————————作者：————————————————————————————————日期：风电主齿轮箱使用说明书Edtion：2012南京高速齿轮制造有限公司目录1前言..................................................72开箱..................................................83技术参数..............................................93.1铭牌..........................................93.2应用领域.....................................104安全事项.............................................114.1正常使用......................................114.2客户义务......................................114.3环境保护......................................124.4特殊危险......................................135运输和储藏...........................................145.1运输..........................................145.2储藏.........................................156齿轮箱的安装.........................................176.1拆箱.........................................176.2排油、去除防腐剂.............................176.3收缩盘的安装.................................176.4高速轴连轴器的安装............................186.5加油.........................................196.6连接电路.....................................196.7机舱试车前的检查.............................206.8机舱试车.....................................206.9齿轮箱随机舱的运输...........................207齿轮箱拆卸...........................................227.1拆除主轴......................................227.2拆除高速轴连轴器..............................227.3防腐防锈处理..................................228启动与停机...........................................238.1.1检查油.....................................238.1.2启动........................................238.1.3润滑系统....................................238.1.4启动时监测项目..............................248.2齿轮箱的停机..................................249监控要求.............................................259.1电机泵的控制.................................269.2风扇或水冷的控制.............................279.3运行温度......................................289.4油位检查.....................................299.5取油样.......................................309.6油压..........................................309.7齿轮箱内部检查...............................3110维护和修复..........................................3211润滑系统............................................3611.1润滑油.......................................3611.2换油........................................3711.3更换滤芯.....................................3711.4安装滤芯.....................................3812重要事项⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯..36说明:该使用手册适用于3500KW以下风力发电机用主齿轮箱，齿轮箱具体技术参数另见附件。1前言用户在安装使用前请详细阅读本说明书。齿轮箱在出厂前已做过空负荷试车，并按合同要求进行了负荷试车。出厂时已将齿轮箱中的油排空，并按合同的规定进行包装。除合同另有规定外（如用户要求协助安装），出厂后对齿轮箱所进行的所有活动均已超出我厂所能控制的范围。故本说明书特别提醒并明确以下属于用户的责任。●运输●存放和防腐蚀●安装●超期存放●拆卸●启动前的检验●操作与维护2开箱开箱时应核对产品的型号、规格是否正确；零部件及附件是否齐全；技术文件是否齐全；检查运输及存放过程中有无损伤、锈蚀。（如发现有损伤、锈蚀，应查清原因，并予以修复，...
