洛阳理工学院课程设计 1 弯 曲 模 课 程 设 计 课 题: U 形弯曲件课程设计 设计时间: 2012.11.25~12.2 班 级: 学 号: 姓 名: 指导教师: 2012 年 12 月 2 日 洛阳理工学院课程设计 2 目录 1、设计任务········································3 2、弯曲工艺分析····································3 2.1材料分析··········································3 2.2结构分析···········································3 3、工艺方案确定···································3 4、弯曲工艺计算·····························4 4.1毛坯尺寸计算·······································4 4.2弯曲力计算·······································5 4.3弯曲模主要零部件计算······························6 5、冲压设备的选择·································9 6、弯曲模模架结构设计···························9 7、模具装配图·····························11 8、参考文献···································13 洛阳理工学院课程设计 3 1. 设计任务 U型件弯曲模具设计,零件如图1.1,参数如图所示,大批量生产。 图 1.1 2. 弯曲工艺分析 具有良好工艺性的弯曲件,能简化弯曲工艺过程和提高弯曲精度,并有利于模具的设计和制造。弯曲件的工艺设计材料、结构工艺和弯曲件的精度内容。 2 .1 材料分析 该工件所用材料10钢是常用的冲压材料,塑性较好,适合冲压加工,大批量生产。 2 .2 结构分析 零件结构简单,形状对称,对弯曲成型较为有利。查表 1(垂直于纤维)材料允许最小弯曲半径 rmin=0.1t=0.2mm<3mm,不会弯裂。洛阳理工学院课程设计 4 计算零件相对弯曲半径r/t=1.5<3,卸载后弯曲圆角半径变化不予考虑,工件的弯曲直边高度为34.77mm,远大于2t,因此可以弯曲成功。该工件...